Description
High-Efficiency Three-Station Thermoforming Solution
The Full-Automatic Positive and Negative Pressure Thermoforming Machine is designed for the high-speed production of plastic food packaging, industrial packaging, cosmetic packaging, trays, lids, containers, and other thermoformed products.
The machine integrates electrical, pneumatic, and mechanical systems into one automated production line. Its three working stations perform forming, cutting, and stacking simultaneously, helping manufacturers increase production capacity while reducing labor costs, material waste, product contamination, and manual handling.
A programmable PLC control system and industrial color touchscreen provide accurate control over the complete production process. Multi-stage infrared heating ensures that the plastic sheet is heated evenly before forming, improving wall-thickness distribution, product clarity, forming precision, and overall product quality.
Both positive and negative pressure forming can be used to manufacture products with detailed shapes, deep cavities, sharp edges, high transparency, and complex designs.
Automatic Production Process
The machine completes the main production stages automatically:
Sheet feeding → Multi-stage heating → Positive/negative pressure forming → Cooling → Cutting → Product stacking → Automatic counting
It can also be integrated with additional processes such as punching, labeling, printing, filling, conveying, and packaging according to the customer’s production requirements.
Key Features
Three-Station Automatic Operation
The forming, cutting, and stacking stations operate simultaneously, providing fast and continuous production with minimal manual handling.
Positive and Negative Pressure Forming
The combined pressure-forming system provides improved product definition, accurate corners, uniform forming, and better surface quality compared with conventional vacuum forming.
PLC and Touchscreen Control
The complete machine is controlled through an industrial PLC and high-definition touchscreen interface, making production parameters easy to set, monitor, save, and adjust.
Multi-Stage Infrared Heating
The tunnel-style infrared heating system provides stable and even sheet heating, helping improve forming quality and reduce unnecessary energy consumption.
High Production Speed
The machine can reach a maximum production speed of 45 cycles per minute, depending on the product design, material, sheet thickness, and mold configuration.
Automatic Stacking and Counting
Finished products are automatically stacked and counted, reducing labor requirements and simplifying connection with downstream conveying and packaging equipment.
Stable and Reliable Operation
The machine is designed for continuous industrial production, offering high forming accuracy, dependable performance, simple operation, and a high degree of automation.
Reduced Material Waste
Accurate sheet feeding, heating, forming, and cutting help improve material utilization and reduce production scrap.
Suitable Plastic Materials
The machine is suitable for thermoforming a wide range of thermoplastic sheets, including:
- PP
- PS
- HIPS
- PET
- APET
- CPET
- PVC
- PLA
- ABS
- GAG
- BOPS
- PC
- Foamed PS
- Foamed PET
- Starch-based and other biodegradable materials
Material compatibility may vary according to the selected mold, heating configuration, sheet thickness, and product design.
Product Applications
The Full-Automatic Positive And Negative Pressure(3-station) Thermoforming Machine Series can be used to manufacture:
- Food containers
- Takeaway meal boxes
- Fruit and vegetable trays
- Cake and bakery containers
- Meat and seafood trays
- Plates and bowls
- Plastic lids
- Cosmetic packaging
- Electronic component trays
- Medical and pharmaceutical packaging
- Industrial packaging trays
- Transparent display packaging
- Round, square, irregular, flanged, shallow-draw and deep-draw products
Technical Specifications
| Specification | XG-A-2-3 | XG-A-3-3 |
|---|---|---|
| Maximum Mold Size | 620 × 750 mm | 850 × 750 mm |
| Maximum Forming Depth | 130 mm | 150 mm |
| Sheet Thickness | 0.15–2.0 mm | 0.15–2.0 mm |
| Maximum Forming Speed | 45 cycles/min | 45 cycles/min |
| Operating Air Pressure | 0.6–0.8 MPa | 0.6–0.8 MPa |
| Air Consumption | 3.6 m³/min | 3.6 m³/min |
| Water Consumption | 0.7 m³/h | 0.7 m³/h |
| Maximum Sheet Width | 790 mm | 790 mm |
| Maximum Cutting Force | 800 kN | 800 kN |
| Suitable Materials | PP, PS, HIPS, PET, PVC, PLA | PP, PS, HIPS, PET, PVC, PLA |
| Power Supply | AC 380 V, 50 Hz, three-phase, four-wire | AC 380 V, 50 Hz, three-phase, four-wire |
| Rated Power | 190 kW | 200 kW |
| Heating Power | 120 kW | 140 kW |
| Production Process | Forming, cutting and stacking | Forming, cutting and stacking |
| Machine Dimensions | 12,500 × 2,100 × 3,200 mm | 13,500 × 2,100 × 3,200 mm |
| Approximate Weight | 12 tons | 17 tons |




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