Description
High-Speed Servo-Controlled Vacuum Forming Solution
The Full-Automatic High-Speed Servo Vacuum Forming Machine is designed for efficient and accurate production of thermoformed plastic packaging products.
The upper mold, lower mold, and sheet-feeding system are controlled by servo systems. High-precision ball-screw transmission provides smooth movement, accurate positioning, strong mold-clamping force, and reliable operation. Stroke position and movement speed can be adjusted according to different product and mold requirements.
The machine combines automatic sheet feeding, intelligent heating, vacuum forming, cooling, and electric sheet cutting in one continuous production system. It helps reduce manual work, improve product consistency, and increase production efficiency.
Automatic Production Process
The machine completes the main production stages automatically:
Sheet feeding → Intelligent heating → Vacuum forming → Cooling → Electric sheet cutting → Product collection
Production parameters can be monitored and adjusted through the PLC-controlled color touchscreen.
Key Features
Servo-Controlled Forming System
The upper mold, lower mold, and sheet-feeding movements are controlled by servo systems, providing accurate positioning, stable operation, and precise forming control.
High-Precision Ball-Screw Transmission
The ball-screw drive system provides smooth movement, high mold-clamping accuracy, and adjustable multi-speed stroke control.
High Forming Quality
According to the catalog, the machine can achieve a product qualification rate of more than 98% under suitable production conditions, mold configuration, and material settings.
Intelligent Temperature Control
The intelligent temperature-control system includes automatic voltage-regulation functionality, helping maintain stable heating temperatures during production.
Energy-Efficient Heating
Imported heating components and intelligent temperature management can reduce energy consumption by approximately 30% compared with conventional equipment, depending on operating conditions.
Automatic Sheet Feeding
The automatic feeding system reduces operator workload and provides stable sheet transportation through the production line.
Electric Cutting System
A suspended electric cutting system allows formed sheets to be cut conveniently and helps simplify the handling of semi-finished products.
PLC and Touchscreen Operation
The complete machine is controlled by PLC and operated through a color touchscreen. The system also includes production-file backup functionality.
Adjustable Mold Movement
Upper and lower mold travel speeds can be controlled in multiple stages, allowing the machine to accommodate different product shapes, forming depths, and processing requirements.
Stable Industrial Performance
The machine is designed for continuous production, offering reliable performance, accurate motion control, convenient operation, and consistent forming quality.
Suitable Plastic Materials
The XG-D machine is suitable for processing thermoplastic sheets such as:
- PVC
- HIPS
- PP
- PET
- PS
- APET
- Other compatible thermoplastic sheets
The final material compatibility depends on sheet thickness, product design, forming temperature, mold structure, and machine configuration.
Product Applications
The machine can be used to manufacture:
- Food packaging boxes
- Fruit and vegetable trays
- Meat and seafood trays
- Bakery and cake packaging
- Plastic plates
- Disposable food trays
- Plastic lids and covers
- Electronic component trays
- Cosmetic packaging
- Medical packaging trays
- Industrial packaging
- Hardware packaging
- Transparent blister products
- Round, square, shallow-draw, and irregular-shaped products
Technical Specifications
| Specification | XG-D |
|---|---|
| Maximum Forming Area | 1220 × 750 mm |
| Maximum Forming Height/Depth | 150 mm / 120 mm |
| Sheet Thickness Range | 0.2–2.0 mm |
| Maximum Sheet Width | 790 mm |
| Heating Power | ≤39 kW |
| Upper Mold Travel | 430 mm |
| Lower Mold Travel | 330 mm |
| Production Speed | 3–15 cycles/min |
| Power Supply | 3 × 380 V + N + PE, 50 Hz |
| Total Equipment Power | 60 kW |
| Machine Dimensions | 7800 × 2000 × 2600 mm |
| Approximate Weight | 4500 kg |
| Control System | PLC with color touchscreen |
| Drive System | Servo control with precision ball-screw transmission |
| Suitable Materials | PVC, HIPS, PP, PET and other thermoplastic sheets |
| Main Production Process | Feeding, heating, vacuum forming, cooling and electric cutting |
Machine configuration, molds, heating zones, feeding systems, cutting equipment, and auxiliary devices can be customized according to the customer’s product dimensions, materials, forming depth, and production requirements.
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