Description
High-Efficiency Multi-Station Thermoforming Production Line
The Three/Four-Station Thermoforming Machine is designed for manufacturers requiring fast, stable, and automated production of thermoformed plastic packaging.
Its multi-station configuration combines the main production processes into one continuous line. Forming, cutting, and stacking operations work together to reduce manual handling, improve production efficiency, and maintain consistent finished-product quality.
The machine is suitable for processing different thermoplastic sheets with thicknesses ranging from 0.15 to 2.0 mm. It can manufacture round, square, rectangular, compartmented, shallow-draw, and other custom-shaped packaging products.
Automatic Production Process
The standard production process includes:
Plastic sheet feeding → Heating → Thermoforming → Cooling → Cutting → Automatic stacking → Product collection
The machine can be connected with suitable molds, conveyors, counting devices, scrap-recycling systems, and packaging equipment according to the customer’s production requirements.
Key Features
Multi-Station Integrated Operation
The machine combines several production stages into one automatic line, reducing the need for separate forming, cutting, and stacking equipment.
High Production Speed
The XG-M Series can achieve a maximum forming speed of 45 cycles per minute, depending on the material, mold design, sheet thickness, product depth, and operating conditions.
Forming, Cutting and Stacking
The standard machine process integrates thermoforming, product cutting, and automatic stacking to improve workflow and reduce manual product handling.
Two Forming-Size Options
The catalog lists two machine configurations with maximum mold sizes of:
- 620 × 750 mm
- 620 × 850 mm
These options allow manufacturers to select a machine according to their product dimensions and production requirements.
Maximum Forming Depth of 130 mm
Both listed configurations support a maximum forming depth of 130 mm, making them suitable for a wide variety of packaging containers and trays.
Strong Cutting Performance
The integrated cutting station provides a maximum cutting force of 800 kN, supporting accurate product separation and clean finished edges.
Wide Material Compatibility
The machine can process commonly used thermoforming sheets, including PP, PS, HIPS, PET, PVC, and PLA.
Automatic Product Stacking
Finished products are stacked automatically after cutting, helping reduce labor requirements and preparing the products for counting, conveying, or packaging.
Stable Utility Management
The machine is designed to operate with controlled air and water consumption to support stable continuous production.
Customizable Production Configuration
The mold, stacking method, feeding system, electrical standard, and auxiliary equipment can be customized according to the customer’s products and factory conditions.
Suitable Plastic Materials
The standard catalog configuration is suitable for:
- PP
- PS
- HIPS
- PET
- PVC
- PLA
Other compatible thermoplastic materials may be processed after confirming the heating system, sheet thickness, forming requirements, and mold design.
Product Applications
The XG-M machine is suitable for producing:
- Disposable food containers
- Takeaway meal boxes
- Compartment food trays
- Fruit and vegetable trays
- Meat and seafood trays
- Bakery and cake containers
- Plastic plates and bowls
- Plastic lids and covers
- Transparent packaging boxes
- Electronic component trays
- Cosmetic packaging
- Medical packaging trays
- Industrial packaging
- Retail display packaging
- Biodegradable PLA packaging
- Custom thermoformed products
Technical Specifications
| Specification | XG-H-2-3 | XG-H-3-3 |
|---|---|---|
| Maximum Mold Size | 620 × 750 mm | 620 × 850 mm |
| Maximum Forming Depth | 130 mm | 130 mm |
| Sheet Thickness Range | 0.15–2.0 mm | 0.15–2.0 mm |
| Maximum Forming Speed | 45 cycles/min | 45 cycles/min |
| Operating Air Pressure | 0.6–0.8 MPa | 0.6–0.8 MPa |
| Air Consumption | 3.6 m³/min | 3.6 m³/min |
| Water Consumption | 0.7 m³/h | 0.7 m³/h |
| Maximum Sheet Width | 790 mm | 790 mm |
| Maximum Cutting Force | 800 kN | 800 kN |
| Suitable Sheets | PP, PS, HIPS, PET, PVC, PLA | PP, PS, HIPS, PET, PVC, PLA |
| Power Supply | AC 380 V, 50 Hz, three-phase, four-wire | AC 380 V, 50 Hz, three-phase, four-wire |
| Rated Power | 190 kW | 200 kW |
| Heating Power | 120 kW | 140 kW |
| Production Process | Forming, cutting and stacking | Forming, cutting and stacking |
| Machine Dimensions | 12,500 × 2,100 × 3,200 mm | 13,500 × 2,100 × 3,200 mm |
| Approximate Weight | 12 tons | 17 tons |
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